Showing posts with label decorative tins. Show all posts
Showing posts with label decorative tins. Show all posts

Monday, August 20, 2012

I95 Business - Independent Can Company



According to research, only 12 percent of family-owned 
businesses are still operating and viable by the third generation. 
With two fourth-generation progeny at the executive level, 
Independent Can Company, a family owned business since 1929, 
has already beaten the odds.

“We operate the company from a core set of values we developed 
with our employees,” explains company President and CEO, 
Rick Huether. “Fair, Flexible, Market, Customer and Improvement 
Driven, Dedicated, Responsible, and committed to Teamwork. We 
hire, fire, retire and promote using those values to guide us. It’s 
what’s allowed us to not only survive but also thrive over the years. 
We work hard, but we’re committed to having fun while we do it. 
We all agree that if that ever changed, it would be time to do something else.”

While he has no day-to-day responsibilities, second-generation
owner, Doug Huether, must still be having fun. The 86-year-old
chairman of the board reports to work every day, making his
way through the 370,000-square-foot company headquarters in
Belcamp, transporting the mail, greeting employees and asking
questions that he expects to be answered. He still maintains an
offi ce and regularly challenges staff members regarding customer
care and product movement. “He overheard me once explaining
the difference between two cans to a customer and was concerned
they would be jeopardizing their product if I was switching them
to a lower grade can,” remembers Donna Sichette, company
marketing specialist. “I explained to him that I was reaffi rming
their decision to stay with the better can for quality. He’s very in
tune to everything we do here.”
A popular adage about family businesses states that the fi rst
generation starts it, the second generation builds it, and the third
generation kills it. A third-generation member of the business, Rick
Huether defi es that notion. “One of the fi rst things my dad had to
get used to was me wanting to obsolete things,” Huether admits.
“When I started working here and tried to change something, he
would argue that the company already made an investment and
we should run like before. I had to show him that our customers’
desires were changing and that if we didn’t give them what they
were looking for, someone else would.”
“Rick has a gift for knowing what we should be involved in,” says
sister and fellow board member, Cathy McClelland, who works in
sales. “He’ll have us invest in tooling for a new product before any
of our customers actually ask for it. That way he knows we can be
ready to deliver when the time comes.”
Huether joined his father’s company in 1975 after a call from
then-sales manager Bob Link, a.k.a. “Uncle Bob,” asking if he was
interested in a sales position that was opening up. “There was never
a plan to just follow in the family business,” he declares. “I worked
here every summer and holiday since I was 14. I never worked
in the offi ce. I was usually the dirty one under the equipment or
packing stuff that came off the equipment. I always enjoyed it. I
also enjoyed working with Uncle Bob. I was in graduate school
and needed a job, so I interviewed.”
Cathy McClelland moved from New Jersey when her husband,
Mac McClelland, was hired by Independent Can – a job she
didn’t even know he had applied for. “I was planning on redoing
my kitchen in New Jersey when Mac announced, ‘We’re moving
to Baltimore,’” she adds. She later joined the company when her
brother asked her if she would run an outlet store he was planning
to open in the front of their new location in Harford County. “I
said yes only if I could leave whenever my kids had something at
school or needed me. Of course, part-time eventually turned into
full-time and the outlet store was eventually relocated several times
then closed because we needed the space for more productive
ventures. Currently I work in inside sales, but I’m planning to join
my husband in retirement very soon.”

The Fourth Generation
Joining Huether and McClelland at the executive table are sons
Bob McClelland, executive vice president, and Ryan Huether, the
newly minted vice president of business development. Both sons
worked at the company during summer breaks and holidays, but
like their parents, never assumed a role would be offered or waiting
for them in the family business.
“I interned in the engineering department for two summers,”
remembers Bob McClelland, who graduated from Virginia
Polytechnic Institute and State University. “I was actually studying
structural engineering but changed to industrial engineering after
interning and really liked it. I was part of ushering in the CADD
systems during that time. When I graduated, someone called and
said they liked what I was doing while I was here and would I be
interested in interviewing for an unexpected opening. I said yes.”
The family members agree that a job within the family business
is not an entitlement. “My sister even asked me once why had I
never asked her to join Independent Can,” says McClelland. “It was
never in my thoughts. We don’t ask people to participate. We treat
it as a professional business – not a family business.” In fact, when
the company responded to the economic recession by evaluating
their employee base and eliminating positions, Rick’s daughter
didn’t make the cut. Moreover, when both his son and his nephew
looked to him for advice about joining the company, he did his
best to discourage them. “Family members have to work twice as
hard to gain employee respect. If you don’t have the respect from
the people on the fl oor, you can’t get anything done,” Huether
emphasizes. He also demanded a two-year commitment from both
Bob and Ryan telling them, “You’re not worth anything to us until
you’ve learned everything, and it will take at least that long.”
McClelland joined the company in 1995 and learned his way
around the company working in several departments, the machine
shop, facilities management of their Ohio plant, and eventually
running the engineering department. When his father retired,
in addition to heading up engineering, the younger McClelland
assumed management of administration, which included IT and
fi nance. “It would be hard if I didn’t have really good people to
support me,” he admits.
His younger cousin Ryan started running errands and helping
at the outlet store when he was nine. His summer job experiences
changed as he got older, packing popcorn cans at 14 and working
on equipment when he was 16. While attending college in Florida,
Ryan interned at the company’s distribution plant in California. He
was planning to attend graduate school when the California plant
manager called needing someone in sales. Although his father gave
him the same “unsell” advice, the appeal of California won him
over and Ryan headed west to become a sales representative in
2003. Ryan moved quickly from inside sales to outside sales, which
grew into roles in logistics and overseas sales support. He became
the distributions and sales manager and managed the California
plant from his Belcamp offi ce. He was recently promoted to vice
president of business development, a responsibility his father has
had for the last 25 years.
The family may discourage other family members from joining
the ranks, but the company’s employees feel a different way. “We’ve
had third-generation families working alongside us,” claims Cathy
McClelland. “They’ve watched us grow up.” Marketing specialist
Sichette adds, “More than 20 percent of our 259 employees have
a relative who is currently or was previously employed by the
company. That doesn’t include seven married couples on staff.”

From Lard to Litho
Independent Can Company was founded on South Howard and
Ostend Streets in Baltimore City during the early years of the
depression, making and selling cans that were used to hold lard
from the city’s slaughterhouses and package fresh food for the
growing seafood industries. These simple products were the focus
and sustaining force of the company for more than 40 years.
As technology and computers started to impact the world in the
’80s and ’90s, Independent Can kept pace adding 3-D modeling,
robotic packaging and metal plate lithography. The addition of
the latter allowed ICC to enter the market of decorative tins –
internationally known as “fancy cans” – as well as nostalgic signs,
specialty closures and high-end packaging. The company has
made huge capital investments in equipment and machinery that
gives its customers like Disney, Target, Nestlé and Elizabeth Arden
options like embossing, textured surfaces, specialty varnishes and
photographic quality.
Becoming their own printer in 1991, ICC secured a way to not
only guarantee quality control of their product from start to fi nish,
but also enabled them to provide a faster response to customer
request.
“We are very customer driven,” says Rick Huether. “Our
customers change what we do every day. We schedule manually
so that we can make the arrangements to get our customers their
products when they want them, not when we can do them.”
This fl exibility can be credited to sustaining the company as the
country continues to weather a diffi cult economic recovery. Huether
explains, “We were on schedule to have a record year in 2008, when
the door slammed shut. Our sales went down 25 percent over the
next 14 months. We took the opportunity to not only make sure
all our employees were on board with our philosophy, but that our
manufacturing would be ready when the business returned. We
spent the most money in the company’s history during that time
on new equipment and upgrades. A lot of it we did because we
were able to purchase $7 million of equipment at recession bargain
prices – probably 25 to 30 percent below normal pricing. We also
hired and trained a lot of people so that they could concentrate on
new projects and be ready to lead. 2011 was a record year and 2012
should outpace that record.”
That investment has paid off. “We’re booming and we need space
for new opportunities and new growth. We have to look for ways to
make room for new items to our line,” says Bob McClelland. “And,”
adds Huether, “we are always looking for talented machinists, 
mechanics and lithographers. These are highly-skilled, high paying 
jobs that don’t always require a college degree.” While pundits 
talk about foreign competition and sending jobs overseas, Independent 
Can sees a different problem – or opportunity. “We’re less threatened
by overseas markets then we were 10 years ago. We’re more flexible
 and better at the technology. We may go over there to learn,
but we’ll bring it back and do it better,” he adds. “China is going through their
Industrial Revolution now,” states Ryan Huether. “The United States did it over
100 years while China is doing it in 20. But the second generation over there is killing
it. The Chinese wages are going up, so the price differential is lessening. Workers are
getting savvy about demanding higher wages and threatening to walk out of a
factory during critical production times. Companies here are worried that a factory
delay or container hold in China could keep products from reaching their stores,
so they are coming back to us. They consider that 10 percent price differential
insurance for quality control and delivery assurance.”
Rick Huether continues, “We’ve reshored several million dollars in product
because we’re more fl exible. Because of the recession, retailers are pushing their
commitment and buy dates to keep inventories low. This forces suppliers to
reconsider overseas manufacturing and packaging because they may only have six
weeks to fi ll an order.” Although the company is growing, growth is not a company goal. Huether
points out, “Our mission statement is ‘To be the best not the biggest.’ We’re
committed to strategic planning, but we work on the things that will support
growth. We don’t aim for a number. It goes back to our values card [referencing a
wallet-size card employees carry with the company mission, vision and values]. If
we’re doing the things on that card, then growth will be a successful by-product.”
I95

Ryan D. Huether
Independent Can Company
http://www.independentcan.com 

Friday, August 3, 2012

Independent Can Racks Up Productivity and Quality Control with Esko’s Automation Engine 10 | Package Design

Independent Can Racks Up Productivity and Quality Control with Esko’s Automation Engine 10 | Package Design


Posted: July 26, 2012 by
Package Design Reader
Tim Downey (left), Independent Can Prepress Manager and Scott Anderson, Prepress Coordinator, review a workflow they created within Esko Automation 10.

World leader in the manufacture of specialty tins uses Esko’s advanced workflow server to streamline workflows, increase throughput and efficiency, and tackle complex design and prepress files — while controlling quality
Maryland-based Independent Can (http://www.independentcan.com)  has migrated from the Nexus platform workflow to Esko’s advanced server workflow, Automation Engine 10, streamlining its operation, reducing errors, and automating prepress tasks for dramatic increases in productivity.
Founded in 1929, Independent Can is a world leader in the manufacturing of specialty decorative tins and metal lithography. Its product line has grown from the wholesaling of large cans for fresh and refrigerated foods to an extensive array of items serving a wide variety of markets, including custom-printed cookie, candy and popcorn tins. To uphold its company mission, “To be the best, not the biggest,” the company follows an unhurried and well-thought out plan of continuous investment and innovation.
Independent Can’s prepress department processes approximately 960 files annually, for printing on the shop’s KBA Metal Star six-color press with Trail UV Coater, the only one of its kind in the United States, or its Metal Star II four-color UV press. With two high-speed presses continually ready for action, time to market shrinking, and design files becoming increasingly complex, the need for a more robust yet simplified prepress workflow became apparent.
Automation Engine 10, the backbone of Esko’s Suite 10 packaging and print pre-production software, answered the call. The prepress server, installed at Independent Can in March 2011, provides high-level quality control and increased throughput and efficiency, simplifying the entire file management process and delivering extensive automation for job tracking and prepress functions.  Pre-setting of repetitive tasks, such as trapping and step-and-repeat, result in reduced operator manual control and reduced errors.
Simplifying workflows
“Previously, we were using around 10-12 different workflows—we had workflows for proofing, plating, an initial importing workflow and ArtPro workflows,” says Tim Downey, Prepress Manager, Independent Can. “Now, we have one workflow that we use to output a proof and for dielines; it also generates a low-res PDF for archiving. The workflow is user interactive, asking ‘yes’ or ‘no’ questions. ‘Should I output proof? A dieline?’ The user just answers the questions and the workflow does the rest—it’s all automated.”
A main challenge (with Nexus) was that certain tasks required prepress operators to go back and forth between native Adobe Illustrator, Photoshop files and ArtPro, increasing the amount of time to complete a job as well as the possibility of mistakes being made. With designers building more intricate files with assorted complex elements, not being able to work in the native file became an issue—like when building the transparency of the image to take advantage of the substrate’s (metal) reflectivity.
“When files were taken from Adobe® Illustrator® and Photoshop® and brought into Nexus, the system would choke and wouldn’t recognize some of the filters that were being applied,” explains Downey.  “With Automation Engine 10, we can stay in native Adobe applications.”
Remaining in the Adobe family also saves time when sending files to customers. “There are lots of times customers want a working Illustrator file sent back,” notes Downey. “Before, we would convert the Illustrator file to an ArtPro PDF file, and then export an Illustrator file out of ArtPro. Doing that in ArtPro, we would lose preference settings of the file; there wasn’t a smooth transition for getting the working file to the customer. Now we just send the PDF and a normalized file, and we don’t have to go in and out of Illustrator.”
Managing files streamlined
The entire process of managing files is now very streamlined, as job organization and data management tools allow for fast location of product status and data throughout the prepress workflow. “We are able to keep everything pertaining to the job right there,” says Downey. “We no longer put paper in job jackets—we’re all digital now. All the information relating to the job is in the folder, and anyone in the department can find out what they need to know.”
The process of normalizing PDFs is also much more efficient. When the file was rasterizing through Nexus, depending on the file complexity or size, it could take upwards of an hour to travel through the workflow. With the file now staying in Illustrator or as a PDF, it takes between 30 seconds to a minute to normalize.  “It’s not quite instantaneous, but it’s about as close as you can get to it,” says Downey.
Trapping, too, has become simplified running Automation Engine 10. “We did upgrade the server that was running Nexus before we bought Automation Engine 10, but it didn't fix a lot of the problems,” notes Downey. “We deal with a lot of agencies and they get as creative as possible and the files are pretty complex. The trapper would have problems; it wouldn’t know what to do with some areas. So we would have to delete what the program did and manually do it. Now, it’s all automatic, and instead of it taking us 20 minutes to trap a file, it’s done in 2-3 minutes. Occasionally we edit that traps, but 85% of the time it traps just fine.”
Mistake-free production
Automation Engine 10’s extensive quality control tools allow the prepress department to run “an environment that is more mistake-free,” says Downey. The Viewer module lets the prepress operators find errors early in the workflow—95% of mistakes are caught ahead of time. “We can compare the customer-supplied file to the one we are working with, making sure all the corrections are applied,” Downey explains.
Automation Engine 10’s automated imposition or step-and-repeat reduces the need to prepare impositions manually. “We used to manually step-and-repeat in ArtPro,” recalls Downey. “Now we take the engineering drawing, type in the stepping data, get a ticket and it is automatically stepped. When setting up a job it takes about a minute to enter the data; if it’s a difficult job it takes another four minutes — if it’s a one-color job maybe it takes 30 seconds. All told, a job usually takes under 5 minutes; it used to take us 20 minutes. Also, we are making fewer mistakes, because we are catching them earlier during set-up, before we step-and-repeat.”
Since the Automation Engine 10 implementation, everything is faster, says Downey. “We are trapping faster, stepping faster,” he says. “We have no paper trail—instead of spending time looking for paper we are double-clicking on a folder to find info. It all adds up.”
Job turnaround times have been reduced by a full day, from five days to four, and even the most complex projects are running smoother. “A couple of times a year we receive a job from a high-profile customer,” notes Downey. “The job always choked on Nexus—it would take days to get fixes to run through. We just completed 5 jobs for them, and were able to stay in Illustrator to build the files. There were no issues—it all went very smoothly.”
Looking ahead, Downey hopes to be able to take advantage of Automation Engine 10’s advanced JDF-based MIS integration capabilities, tying in the company’s administrative systems and prepress production for an even more efficient process. Independent Can is not at that stage—yet. “We know Automation Engine 10 is MIS capable, but our company’s MIS software is not,” says Downey. But, we're ready whenever the company makes that move. Automation Engine 10 has simplified our workflow, and offered us another QC element to rely on. We’re able to manages jobs and files a lot more efficiently.”
About Esko (www.esko.com/)
Esko is a global supplier of integrated solutions for packaging, sign and display finishing, commercial printing and professional publishing. Esko products and services help customers raise productivity, reduce time-to-market, lower costs and expand business and improve profitability.
Portfolio
Esko is the worldwide market leader with software for artwork creation, structural design, pre-production, workflow automation, quality assurance and online collaboration. Esko solutions support and manage the packaging and print processes at brand owners, retailers, designers and packaging manufacturers.
CDI flexo computer-to-plate imagers and Kongsberg digital finishing systems complete the portfolio for the packaging, label, signage and display industries.
Enfocus, with its suite of PDF tools for graphic designers and print production professionals, is part of Esko.
Facts & numbers
Esko employs around 1200 people worldwide. Its direct sales and service organization covers Europe, the Americas and the Asia Pacific region, completed by a network of distribution partners in more than 50 countries.
Esko is headquartered in Gent, Belgium, and has R&D and manufacturing facilities in five European countries, the United States, China and India. 

Editor’s Note: This post was shared by a member of the Package Design community. Do you have news to share with our readers? Click here to learn how you can become a contributing member of the Package Design online community.
Company Name: 
Esko

Tuesday, July 31, 2012

Independent Can Company Captures Print Excellence Awards

Independent Can Company Captures Print Excellence Awards
July 26, 2012
Independent Can Company was again recognized for excellence in print quality by the International Metal Decorator’s Association (IMDA). The award was presented to Independent Can Company at their annual conference held this May. Each year the IMDA conducts a quality contest with entries from around the world, to recognize the skillful achievements of metal lithographers. Independent Can Company, for many consecutive years, has won the prestigious “Award of Excellence” and “Best of Category” in Specialty Packaging, as well as Signs and Displays.

The “Award of Excellence” for Specialty Packaging was presented to Independent Can Company for the Nestle Turtles® Limited Edition Holiday Tin. The Turtles® tin also earned a “Special Judges Award” from the Printing & Graphics Association Mid Atlantic (PGAMA) in March of this year. Independent Can was also presented the IMDA “Best of Category” for Signs and Displays with its printing of the “Fender Guitar” metal sign produced for Desperate Enterprises.

Over the past decade Independent Can has invested heavily in the latest printing equipment specifically designed for high definition printing on metal. The company has hired technical experts to direct this highly specialized print operation. “We are constantly looking for process improvements in order to meet the expectations of our customers,” said President and CEO, Rick Huether.

XXX
For more information contact Ryan D. Huether, Vice President of Business Development, Independent Can Company, 1300 Brass Mill Road, P.O. Box 370, Belcamp, MD 21017-0370, Phone: 410-272-0090, Fax: 410-273-7500, e-mail: Ryan@independentcan.com, web: www.independentcan.com.

Sunday, November 6, 2011

How Sweet It Was

How Sweet It Was

The global, economic downturn has given us a different set of choices and reminded us of what is really important. With all of our technology, conveniences and instant access, our lives are more frenzied than ever. What usually suffers is the casual and spontaneous time with family and friends. Now, when planning our budget dollars, we may elect to have friends over for dinner rather than meeting at a restaurant and find that it is a more intimate, memorable experience. When cutting out the extras and the non-essentials, we rediscover the things that sustained us 50 years ago – the simple, wholesome things like books, board games and outdoor activities.

The popularity of gift cards made it possible for us to know nothing more about our friends and family then where they liked to shop or eat. When most of us picture the holiday celebrations from our childhood, it is filled with anticipation for that wished-for gift, followed by an expression of delight. Whether you were young or old, the thoughtful gift from the heart meant more than the cost of the item. Tightening of the purse strings also forces us to be more resourceful and creative.

Does the trend toward nostalgic and retro packaging reflect a longing for simpler times? This year, there has been a resurgence of interest in packaging for food gifts. Many major brands have gone the nostalgic, retro or commemorative route with their packaging. A specialty food gift in a collectible tin can be given for a family to share or as a corporate thank-you gift. The bakers, confectioners and the poppers have more mixes, flavors and colors than can be imagined. The supplier as well as the shopper has become more creative – in search of that “expression of delight.”


Independent Can Company
http://www.westernspecialty.com
909-923-6150


Royal National

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Wednesday, September 28, 2011

Can’t Judge a Book by its Cover? However, we all do it!

Can’t Judge a Book by its Cover?

We are not supposed to “judge a book by its cover”, but the truth is that we do. Without thinking about it, we assign a value to a product by the way that it is presented. This has lead to double and triple packaging, expensive foils, three-dimensional features and less recyclability. Some techniques are designed to catch the eye and some to make an item appear to be more substantial for the cost.

What began as food packaging during the 1800s, tins evolved to beautifully decorated commemorations. They became part of royal events in England, filled with biscuits or cakes. Even today, tins are keepsakes that remain in homes and establishments long after the original product is consumed.

Martha Stewart created a home design empire by taking ordinary, everyday items and events and making them special. Tin packaging does the same for your products. There is quite a difference between giving your loved one a paper box of chocolates and presenting a decorative tin in which to collect future love letters!


CONTACT US BY CLICKING HERE


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Independent Can Company on LinkedIn

Monday, August 29, 2011

A Decorative Tin “Homecoming”

Over the past 20 years it seemed to be a better deal to rely on overseas manufacturers for decorative tin packaging due low labor rates. The resulting cost difference was enough to offset the “unknowns”. Would quality and delivery expectations be met? Would there be invisible health or safety risks? Overseas exporters found ways address obstacles such as language barriers, time zone differences and inventory. The added costs of freight and additional time spend on logistics were addressed by using US brokers. Many brokers were simply logistics managers with no packaging expertise.

In recent years, the labor and transportation costs associated with imported packaging have escalated. Fluctuations in currency and a volatile political climate only add to the cost and delivery uncertainty. Warehousing can have its complications and risks. Product recalls of imported products from unaudited factories made national headlines.

Meanwhile back at home US manufacturers became more lean and efficient, adding significantly to their technological advancements. This not only increased thru-put and contained costs, but also improved quality. Companies that were financially sound, such as Independent Can, were able to invest and move forward. Advances in automation resulted in consistently repeatable, high quality results and better delivery time for customers.

What’s under the wrapper?


Metal Lithography
High Speed, Energy Efficient Coater

Our new coating line as arrived! It is the latest coating and oven system available. This line will be rated at 120 sheets per minute and the oven is reported to operate utilizing 20- 30% less energy than the older drying ovens while providing the cleanest exhaust. Corporate Governance and Corporate Social Responsibility by US businesses must run hand in hand. Generating less Co2 while also using less energy is good for everyone.

Competitive prices, quality and delivery certainty are just a few of the reasons that it makes more sense to Buy American. Needless to say, decorative tin business is “coming home”. Independent Can has been dedicated to manufacturing fine decorative metal packaging, as its primary focus, for more than 80 years.

For more information on the article above CONTACT US BY CLICKING HERE or call 909-923-6150



Royal National

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Independent Can Company on LinkedIn

Sunday, August 14, 2011

Infinite Recyclability, Not Just Extended Life

Just about everything claims recyclability these days. From your sandwich bag to the shortened plastic caps on your water bottle, every product claims to be “earth friendly”. Often the claim of recyclability means a life cycle extension, with the ultimate destination being a land fill. The resources and energy used to reclaim the material often offset the benefits and make the product more costly.

Steel packaging is the only product that can be separated from other waste by magnet. The process of recycling steel uses 60% less energy than making new from raw materials. Steel cans can be melted down and be made into a can again or show up as part of a building, bike, automobile and more. Steel is North America’s #1 most recycled product.

The Life Cycle of a Decorative Tin

Quick Facts About Steel Packaging:

Recycling steel uses 60% less energy than making new
Every can that you buy is at least 25% recycled steel (can be as much as 60%)
Steel can be easily separated from other waste with a magnet
There are more than 2,000 scrap steel processors in the US
Every 2,000 lbs. of recycled steel saves 2,500 lbs. of iron ore, 1400 lbs. of coal and 120 lbs of limestone
Each year, more steel is recycled than glass, paper, aluminum and plastic combined

Tins have been collected and displayed in homes and restaurants for decades. The decorative tin makes a package into a high end gift, while other products add layers of packaging to make them look more substantial. The foils and laminates added to paper packaging add to the look but dimish the recyclability.

For more information visit: http://www.westernspecialty.com/sustainability/

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