Showing posts with label Independent Can Company. Show all posts
Showing posts with label Independent Can Company. Show all posts

Thursday, November 6, 2014

Independent Can Company What’s New November 2014

What’s New- November 2014 -

The busy season is moving very quickly. The leaves are changing, the weather is turning cooler and the Holiday Season is almost upon us.

In my last What’s New article I reported that we were late on most all of our deliveries and were struggling to catch up. I must say that we are in much better shape as it relates to lead-times now then we were in August. This is the busy season and consequently certain stock items are running short or are out of stock so please allow 2-3 weeks on most orders or have a substitution item in mind when you call.

If you have a rush custom order that you would like to discuss please call and challenge us to respond. I cannot promise an immediate turnaround although we are in pretty good shape to deliver quickly.

In the printing division: Today the lead-time in the printing and coating division is 4-5 weeks on repeat jobs and 5-6 weeks on new jobs.

The long lead-time challenges this year were the result of an exceptional influx of printing volume that was much higher than forecast. We have been planning for growth for high quality printing and this is reflected in our expansion of our printing capacity in Belcamp, Maryland and the opening of the new plant in Vandalia, Ohio.

The Vandalia, Ohio printing plant began operations in June of this year and has operated as planned. The crews have 5 months experience at this point and all is running smoothly.
Vandalia Crew
In Belcamp, Maryland we will be installing a new printing line which should run its first sheets by December 31, 2014. This line gives us new capabilities and will be our 3rd printing line in this plant.
With the addition of the new Ohio plant and the capacity being added in Belcamp we will have nearly doubled our printing capacity this year and increased coating capacity by 30 percent.

In the Can Plants: While the can plants are running at a very high level we are well underway with engineering plans for equipment and process improvements being designed for installation in the spring of 2015. The realignment of can line to provide cost reductions and more efficient material flow takes significant time so we are staging the changes we want to take on after the first of the year.

We will be able to discuss some of the changes as we approach the spring time.

General comments: These are exciting times in the United States for manufacturing. The low- cost nations that have challenged the United States and Western Europe for global competitiveness in manufacturing have seen very high rates of inflation in labor costs and difficulties in maintaining their supply advantages.

Through investments in automation and the development of flexible manufacturing systems, Independent Can and hundreds of other domestic manufacturers have reduced costs and lead times to respond to the needs of retailers both specialty and the mass market retailers. The consumer wants good quality, good value and they want it now. The retailers do not have the luxury of buying from halfway around the world and being able to restock the shelves in the holiday season. Having the right products on the shelves provides the consumer with their desired items and reduces stock outs and end of season closeouts which are extremely costly to the retailers.

http://www.independentcan.com
http://www.westernspecialty.com
For more info on this Blog or Independent Can Company please contact
Ryan D Huether
ryan@independentcan.com

Monday, November 12, 2012

Holiday Gift Tins

Don't forget, if you are looking for #Holiday #Gift #Tins to put your cookies, muffins, cakes, candies in but you don't need big quantities you can get them direct from the manufacturer at http://www.shopindependentcan.com Your one Stop Tin Shop for the holidays! Oh... And they are all still made right here in the USA. #USAMADE

If you need larger quantities (orders over $350) call 909-923-6150 and we can send you our wholesale price list.


Tuesday, September 4, 2012

Independent Can Company's Online Store


For years now our customers have been asking us:

Where can I purchase your tins online?
Do you have an online store?
I would like to purchase a few cases of tins can you help me?

WE NOW HAVE A SOLUTION!

Independent Can Company is proud to present http://www.shopindependentcan.com our new online store specifically focused on our smaller customers who would like to purchase 1 - 10 cases of tins at a time.   Use the coupon code " 
Blogger " and you will receive 5% off your first order.

We have already been asked; What if I want to purchase from the site and order more then 10 cases. If you will be purchasing often and can meat a $350 minimum per order we will be happy to set you up with a traditional wholesale account by calling 909-923-6150.  If you have questions let us know.


Ryan D. Huether
Vice President of Business Development
Independent Can Company
Western Specialty Container Division
909-923-6150

Monday, August 20, 2012

I95 Business - Independent Can Company



According to research, only 12 percent of family-owned 
businesses are still operating and viable by the third generation. 
With two fourth-generation progeny at the executive level, 
Independent Can Company, a family owned business since 1929, 
has already beaten the odds.

“We operate the company from a core set of values we developed 
with our employees,” explains company President and CEO, 
Rick Huether. “Fair, Flexible, Market, Customer and Improvement 
Driven, Dedicated, Responsible, and committed to Teamwork. We 
hire, fire, retire and promote using those values to guide us. It’s 
what’s allowed us to not only survive but also thrive over the years. 
We work hard, but we’re committed to having fun while we do it. 
We all agree that if that ever changed, it would be time to do something else.”

While he has no day-to-day responsibilities, second-generation
owner, Doug Huether, must still be having fun. The 86-year-old
chairman of the board reports to work every day, making his
way through the 370,000-square-foot company headquarters in
Belcamp, transporting the mail, greeting employees and asking
questions that he expects to be answered. He still maintains an
offi ce and regularly challenges staff members regarding customer
care and product movement. “He overheard me once explaining
the difference between two cans to a customer and was concerned
they would be jeopardizing their product if I was switching them
to a lower grade can,” remembers Donna Sichette, company
marketing specialist. “I explained to him that I was reaffi rming
their decision to stay with the better can for quality. He’s very in
tune to everything we do here.”
A popular adage about family businesses states that the fi rst
generation starts it, the second generation builds it, and the third
generation kills it. A third-generation member of the business, Rick
Huether defi es that notion. “One of the fi rst things my dad had to
get used to was me wanting to obsolete things,” Huether admits.
“When I started working here and tried to change something, he
would argue that the company already made an investment and
we should run like before. I had to show him that our customers’
desires were changing and that if we didn’t give them what they
were looking for, someone else would.”
“Rick has a gift for knowing what we should be involved in,” says
sister and fellow board member, Cathy McClelland, who works in
sales. “He’ll have us invest in tooling for a new product before any
of our customers actually ask for it. That way he knows we can be
ready to deliver when the time comes.”
Huether joined his father’s company in 1975 after a call from
then-sales manager Bob Link, a.k.a. “Uncle Bob,” asking if he was
interested in a sales position that was opening up. “There was never
a plan to just follow in the family business,” he declares. “I worked
here every summer and holiday since I was 14. I never worked
in the offi ce. I was usually the dirty one under the equipment or
packing stuff that came off the equipment. I always enjoyed it. I
also enjoyed working with Uncle Bob. I was in graduate school
and needed a job, so I interviewed.”
Cathy McClelland moved from New Jersey when her husband,
Mac McClelland, was hired by Independent Can – a job she
didn’t even know he had applied for. “I was planning on redoing
my kitchen in New Jersey when Mac announced, ‘We’re moving
to Baltimore,’” she adds. She later joined the company when her
brother asked her if she would run an outlet store he was planning
to open in the front of their new location in Harford County. “I
said yes only if I could leave whenever my kids had something at
school or needed me. Of course, part-time eventually turned into
full-time and the outlet store was eventually relocated several times
then closed because we needed the space for more productive
ventures. Currently I work in inside sales, but I’m planning to join
my husband in retirement very soon.”

The Fourth Generation
Joining Huether and McClelland at the executive table are sons
Bob McClelland, executive vice president, and Ryan Huether, the
newly minted vice president of business development. Both sons
worked at the company during summer breaks and holidays, but
like their parents, never assumed a role would be offered or waiting
for them in the family business.
“I interned in the engineering department for two summers,”
remembers Bob McClelland, who graduated from Virginia
Polytechnic Institute and State University. “I was actually studying
structural engineering but changed to industrial engineering after
interning and really liked it. I was part of ushering in the CADD
systems during that time. When I graduated, someone called and
said they liked what I was doing while I was here and would I be
interested in interviewing for an unexpected opening. I said yes.”
The family members agree that a job within the family business
is not an entitlement. “My sister even asked me once why had I
never asked her to join Independent Can,” says McClelland. “It was
never in my thoughts. We don’t ask people to participate. We treat
it as a professional business – not a family business.” In fact, when
the company responded to the economic recession by evaluating
their employee base and eliminating positions, Rick’s daughter
didn’t make the cut. Moreover, when both his son and his nephew
looked to him for advice about joining the company, he did his
best to discourage them. “Family members have to work twice as
hard to gain employee respect. If you don’t have the respect from
the people on the fl oor, you can’t get anything done,” Huether
emphasizes. He also demanded a two-year commitment from both
Bob and Ryan telling them, “You’re not worth anything to us until
you’ve learned everything, and it will take at least that long.”
McClelland joined the company in 1995 and learned his way
around the company working in several departments, the machine
shop, facilities management of their Ohio plant, and eventually
running the engineering department. When his father retired,
in addition to heading up engineering, the younger McClelland
assumed management of administration, which included IT and
fi nance. “It would be hard if I didn’t have really good people to
support me,” he admits.
His younger cousin Ryan started running errands and helping
at the outlet store when he was nine. His summer job experiences
changed as he got older, packing popcorn cans at 14 and working
on equipment when he was 16. While attending college in Florida,
Ryan interned at the company’s distribution plant in California. He
was planning to attend graduate school when the California plant
manager called needing someone in sales. Although his father gave
him the same “unsell” advice, the appeal of California won him
over and Ryan headed west to become a sales representative in
2003. Ryan moved quickly from inside sales to outside sales, which
grew into roles in logistics and overseas sales support. He became
the distributions and sales manager and managed the California
plant from his Belcamp offi ce. He was recently promoted to vice
president of business development, a responsibility his father has
had for the last 25 years.
The family may discourage other family members from joining
the ranks, but the company’s employees feel a different way. “We’ve
had third-generation families working alongside us,” claims Cathy
McClelland. “They’ve watched us grow up.” Marketing specialist
Sichette adds, “More than 20 percent of our 259 employees have
a relative who is currently or was previously employed by the
company. That doesn’t include seven married couples on staff.”

From Lard to Litho
Independent Can Company was founded on South Howard and
Ostend Streets in Baltimore City during the early years of the
depression, making and selling cans that were used to hold lard
from the city’s slaughterhouses and package fresh food for the
growing seafood industries. These simple products were the focus
and sustaining force of the company for more than 40 years.
As technology and computers started to impact the world in the
’80s and ’90s, Independent Can kept pace adding 3-D modeling,
robotic packaging and metal plate lithography. The addition of
the latter allowed ICC to enter the market of decorative tins –
internationally known as “fancy cans” – as well as nostalgic signs,
specialty closures and high-end packaging. The company has
made huge capital investments in equipment and machinery that
gives its customers like Disney, Target, Nestlé and Elizabeth Arden
options like embossing, textured surfaces, specialty varnishes and
photographic quality.
Becoming their own printer in 1991, ICC secured a way to not
only guarantee quality control of their product from start to fi nish,
but also enabled them to provide a faster response to customer
request.
“We are very customer driven,” says Rick Huether. “Our
customers change what we do every day. We schedule manually
so that we can make the arrangements to get our customers their
products when they want them, not when we can do them.”
This fl exibility can be credited to sustaining the company as the
country continues to weather a diffi cult economic recovery. Huether
explains, “We were on schedule to have a record year in 2008, when
the door slammed shut. Our sales went down 25 percent over the
next 14 months. We took the opportunity to not only make sure
all our employees were on board with our philosophy, but that our
manufacturing would be ready when the business returned. We
spent the most money in the company’s history during that time
on new equipment and upgrades. A lot of it we did because we
were able to purchase $7 million of equipment at recession bargain
prices – probably 25 to 30 percent below normal pricing. We also
hired and trained a lot of people so that they could concentrate on
new projects and be ready to lead. 2011 was a record year and 2012
should outpace that record.”
That investment has paid off. “We’re booming and we need space
for new opportunities and new growth. We have to look for ways to
make room for new items to our line,” says Bob McClelland. “And,”
adds Huether, “we are always looking for talented machinists, 
mechanics and lithographers. These are highly-skilled, high paying 
jobs that don’t always require a college degree.” While pundits 
talk about foreign competition and sending jobs overseas, Independent 
Can sees a different problem – or opportunity. “We’re less threatened
by overseas markets then we were 10 years ago. We’re more flexible
 and better at the technology. We may go over there to learn,
but we’ll bring it back and do it better,” he adds. “China is going through their
Industrial Revolution now,” states Ryan Huether. “The United States did it over
100 years while China is doing it in 20. But the second generation over there is killing
it. The Chinese wages are going up, so the price differential is lessening. Workers are
getting savvy about demanding higher wages and threatening to walk out of a
factory during critical production times. Companies here are worried that a factory
delay or container hold in China could keep products from reaching their stores,
so they are coming back to us. They consider that 10 percent price differential
insurance for quality control and delivery assurance.”
Rick Huether continues, “We’ve reshored several million dollars in product
because we’re more fl exible. Because of the recession, retailers are pushing their
commitment and buy dates to keep inventories low. This forces suppliers to
reconsider overseas manufacturing and packaging because they may only have six
weeks to fi ll an order.” Although the company is growing, growth is not a company goal. Huether
points out, “Our mission statement is ‘To be the best not the biggest.’ We’re
committed to strategic planning, but we work on the things that will support
growth. We don’t aim for a number. It goes back to our values card [referencing a
wallet-size card employees carry with the company mission, vision and values]. If
we’re doing the things on that card, then growth will be a successful by-product.”
I95

Ryan D. Huether
Independent Can Company
http://www.independentcan.com 

Friday, August 3, 2012

Independent Can Racks Up Productivity and Quality Control with Esko’s Automation Engine 10 | Package Design

Independent Can Racks Up Productivity and Quality Control with Esko’s Automation Engine 10 | Package Design


Posted: July 26, 2012 by
Package Design Reader
Tim Downey (left), Independent Can Prepress Manager and Scott Anderson, Prepress Coordinator, review a workflow they created within Esko Automation 10.

World leader in the manufacture of specialty tins uses Esko’s advanced workflow server to streamline workflows, increase throughput and efficiency, and tackle complex design and prepress files — while controlling quality
Maryland-based Independent Can (http://www.independentcan.com)  has migrated from the Nexus platform workflow to Esko’s advanced server workflow, Automation Engine 10, streamlining its operation, reducing errors, and automating prepress tasks for dramatic increases in productivity.
Founded in 1929, Independent Can is a world leader in the manufacturing of specialty decorative tins and metal lithography. Its product line has grown from the wholesaling of large cans for fresh and refrigerated foods to an extensive array of items serving a wide variety of markets, including custom-printed cookie, candy and popcorn tins. To uphold its company mission, “To be the best, not the biggest,” the company follows an unhurried and well-thought out plan of continuous investment and innovation.
Independent Can’s prepress department processes approximately 960 files annually, for printing on the shop’s KBA Metal Star six-color press with Trail UV Coater, the only one of its kind in the United States, or its Metal Star II four-color UV press. With two high-speed presses continually ready for action, time to market shrinking, and design files becoming increasingly complex, the need for a more robust yet simplified prepress workflow became apparent.
Automation Engine 10, the backbone of Esko’s Suite 10 packaging and print pre-production software, answered the call. The prepress server, installed at Independent Can in March 2011, provides high-level quality control and increased throughput and efficiency, simplifying the entire file management process and delivering extensive automation for job tracking and prepress functions.  Pre-setting of repetitive tasks, such as trapping and step-and-repeat, result in reduced operator manual control and reduced errors.
Simplifying workflows
“Previously, we were using around 10-12 different workflows—we had workflows for proofing, plating, an initial importing workflow and ArtPro workflows,” says Tim Downey, Prepress Manager, Independent Can. “Now, we have one workflow that we use to output a proof and for dielines; it also generates a low-res PDF for archiving. The workflow is user interactive, asking ‘yes’ or ‘no’ questions. ‘Should I output proof? A dieline?’ The user just answers the questions and the workflow does the rest—it’s all automated.”
A main challenge (with Nexus) was that certain tasks required prepress operators to go back and forth between native Adobe Illustrator, Photoshop files and ArtPro, increasing the amount of time to complete a job as well as the possibility of mistakes being made. With designers building more intricate files with assorted complex elements, not being able to work in the native file became an issue—like when building the transparency of the image to take advantage of the substrate’s (metal) reflectivity.
“When files were taken from Adobe® Illustrator® and Photoshop® and brought into Nexus, the system would choke and wouldn’t recognize some of the filters that were being applied,” explains Downey.  “With Automation Engine 10, we can stay in native Adobe applications.”
Remaining in the Adobe family also saves time when sending files to customers. “There are lots of times customers want a working Illustrator file sent back,” notes Downey. “Before, we would convert the Illustrator file to an ArtPro PDF file, and then export an Illustrator file out of ArtPro. Doing that in ArtPro, we would lose preference settings of the file; there wasn’t a smooth transition for getting the working file to the customer. Now we just send the PDF and a normalized file, and we don’t have to go in and out of Illustrator.”
Managing files streamlined
The entire process of managing files is now very streamlined, as job organization and data management tools allow for fast location of product status and data throughout the prepress workflow. “We are able to keep everything pertaining to the job right there,” says Downey. “We no longer put paper in job jackets—we’re all digital now. All the information relating to the job is in the folder, and anyone in the department can find out what they need to know.”
The process of normalizing PDFs is also much more efficient. When the file was rasterizing through Nexus, depending on the file complexity or size, it could take upwards of an hour to travel through the workflow. With the file now staying in Illustrator or as a PDF, it takes between 30 seconds to a minute to normalize.  “It’s not quite instantaneous, but it’s about as close as you can get to it,” says Downey.
Trapping, too, has become simplified running Automation Engine 10. “We did upgrade the server that was running Nexus before we bought Automation Engine 10, but it didn't fix a lot of the problems,” notes Downey. “We deal with a lot of agencies and they get as creative as possible and the files are pretty complex. The trapper would have problems; it wouldn’t know what to do with some areas. So we would have to delete what the program did and manually do it. Now, it’s all automatic, and instead of it taking us 20 minutes to trap a file, it’s done in 2-3 minutes. Occasionally we edit that traps, but 85% of the time it traps just fine.”
Mistake-free production
Automation Engine 10’s extensive quality control tools allow the prepress department to run “an environment that is more mistake-free,” says Downey. The Viewer module lets the prepress operators find errors early in the workflow—95% of mistakes are caught ahead of time. “We can compare the customer-supplied file to the one we are working with, making sure all the corrections are applied,” Downey explains.
Automation Engine 10’s automated imposition or step-and-repeat reduces the need to prepare impositions manually. “We used to manually step-and-repeat in ArtPro,” recalls Downey. “Now we take the engineering drawing, type in the stepping data, get a ticket and it is automatically stepped. When setting up a job it takes about a minute to enter the data; if it’s a difficult job it takes another four minutes — if it’s a one-color job maybe it takes 30 seconds. All told, a job usually takes under 5 minutes; it used to take us 20 minutes. Also, we are making fewer mistakes, because we are catching them earlier during set-up, before we step-and-repeat.”
Since the Automation Engine 10 implementation, everything is faster, says Downey. “We are trapping faster, stepping faster,” he says. “We have no paper trail—instead of spending time looking for paper we are double-clicking on a folder to find info. It all adds up.”
Job turnaround times have been reduced by a full day, from five days to four, and even the most complex projects are running smoother. “A couple of times a year we receive a job from a high-profile customer,” notes Downey. “The job always choked on Nexus—it would take days to get fixes to run through. We just completed 5 jobs for them, and were able to stay in Illustrator to build the files. There were no issues—it all went very smoothly.”
Looking ahead, Downey hopes to be able to take advantage of Automation Engine 10’s advanced JDF-based MIS integration capabilities, tying in the company’s administrative systems and prepress production for an even more efficient process. Independent Can is not at that stage—yet. “We know Automation Engine 10 is MIS capable, but our company’s MIS software is not,” says Downey. But, we're ready whenever the company makes that move. Automation Engine 10 has simplified our workflow, and offered us another QC element to rely on. We’re able to manages jobs and files a lot more efficiently.”
About Esko (www.esko.com/)
Esko is a global supplier of integrated solutions for packaging, sign and display finishing, commercial printing and professional publishing. Esko products and services help customers raise productivity, reduce time-to-market, lower costs and expand business and improve profitability.
Portfolio
Esko is the worldwide market leader with software for artwork creation, structural design, pre-production, workflow automation, quality assurance and online collaboration. Esko solutions support and manage the packaging and print processes at brand owners, retailers, designers and packaging manufacturers.
CDI flexo computer-to-plate imagers and Kongsberg digital finishing systems complete the portfolio for the packaging, label, signage and display industries.
Enfocus, with its suite of PDF tools for graphic designers and print production professionals, is part of Esko.
Facts & numbers
Esko employs around 1200 people worldwide. Its direct sales and service organization covers Europe, the Americas and the Asia Pacific region, completed by a network of distribution partners in more than 50 countries.
Esko is headquartered in Gent, Belgium, and has R&D and manufacturing facilities in five European countries, the United States, China and India. 

Editor’s Note: This post was shared by a member of the Package Design community. Do you have news to share with our readers? Click here to learn how you can become a contributing member of the Package Design online community.
Company Name: 
Esko

TIN STAGES A COMEBACK


Below you will find excerpts from Tin Stages a comeback. An article by written by James  Krouse
"Metal packaging, at one time, dominated store shelves. From cans to metal tins, the packaging was durable, protected goods from being crushed, and sealed in freshness. While cans have remained a staple of practical packaging, metal tins were relegated largely to occasional holiday container for cookies. Today, however, metal tins have seen a bounce back due to some of the inherent advantages of the material as well as unique applications leveraging its advantages to redefine entire product arenas.
Package designers and brand owners can take advantage of tinplate's unique packaging properties taking a cue from innovative applications that range from cat nip to software to adult entertainment products. Manufacturers can help along the way to help designers realize the full benefits of this time-tested form of packaging.
Unique appeal
In most retail product categories, tinplate is such a unique packaging material that it automatically gains attention. Often, this can rejuvenate not only a brand but an entire product category. The famous tin for Altoids mints is a good example. Although the tin package was used for the product since the 1920s, it was widely introduced in the U.S. in the 1980s and the unique metal tin along with a quirky ad campaign quickly launched the product into widespread success. Today, dozens of product categories are taking advantage of the "something different" factor in metal.
Cosmetics and personal care products are another good example of a product category that is taking advantage of the unique properties of metal. 

"Gourmet foods are still, by far, our largest product category," says Neil DeFrancisco, v.p. of sales at the Independent Can Company (www.independentcan.com) in Maryland. "Retailers in any sector are looking to get the most bang for their buck out of shrinking shelf space and demands for less packaging from retailers. Tin packaging can provide that quite well." 
 There are a number of applications that take full advantage of metal's unique look on store shelves. Bosch, for example, has launched a new line of handheld, cordless power shears in a custom metal tin. The container features an irregular, tube-like shape decorated in light green and silver.
Life after purchase
While many designers may be focused on leveraging metal's properties for initial sale, most manufactures point out that consumers often consider the use of a package in their home. A Google image search under "Altoids Tins," for example, reveals a huge trend in reuse for the package for everything from storing paper clips to creating custom MP3 players and portable speakers.
The reusability factor is a plus for brands looking to extend their image, promote the longevity of a product, and to give consumers an option of not throwing away a package.
Package uses and reuses also play into concern for the environment. As retailers and consumers call for less packaging, metal packaging is answering the call. The material is 100% recyclable, over and over, and recycled metal uses less energy to process than new metal does. Design flexibility can also impact the environment, as Independent Can's DeFrancisco points out. "We're seeing more and more requests for tapered designs of metal buckets which can be nested during transportation before they are filled, " says DeFrancisco. "A small change like this can reduce fuel and other transportation costs."
Challenges and benefits
For many designers, working with metal for the first time can present some challenges in execution and changes in thinking. Color, for example, plays differently on metal as opposed to paper.
"The PMS guidelines are based on paper and come out much darker on metal," says DeFrancisco. "We can do several things to accommodate for this effect, but there is a learning curve for designers. In addition, designers often don't know about all that is available to them with metal. We can selectively print a background color so the natural color of metal shows through or use a variety of varnishes in combination to highlight a design. "
In addition, tinplate can be manufactured with different properties to enhance a design such a pebbly textured varnish that is often used in combination with a printed label. There are so many possibilities with tins that most manufacturers point out that working with the material is more of an art than a science.
"We can do so much in the way of varnish combinations and coatings on the same package, " says Neil DeFrancisco. "That, in combination with embossing and printing, can really make a brand pop. We employ people who work with designers to help them achieve their vision but also leverage everything that tinplate packaging has to offer. For many designers, it's like working with a brand new medium even though it's been around for hundreds of years."
Getting back to basics
Tinplate packaging has been, for years, a staple of holiday cookies and candies, and although this form of packaging has clearly evolved to other applications, some of its basic benefits still apply.
Neil DeFrancisco points out that, although there are some new technologies they still build on the basic benefits of metal packaging. "We've seen the advent of six color printing and we're seeing concentric dot technology that can produce nearly 300 dpi print clarity, but many of the basic features of the metal like shaping, embossing, and varnishes are really new for designers in many markets, " Neil DeFrancisco explains."
Excerpts quoted from the original article written by James Krouse. James Krouse served as a consultant and writer for the packaging and printing industry for the past 10 years, covering package design for food and beverage, pharmaceuticals, and a wide range of retail goods




LIZ CLAIBORNE TRUSTS INDEPENDENT CAN TO PRODUCE PASTEL HUES THAT EXTEND THEIR CURVE PERFUME LINE


The Curve brands of men's and women's fragrances are tied irrevocably to the rectangular tin cans that enclose every product in the line. When Liz Claiborne wanted to introduce a limited run line extension called "Curve Wave" for the summer season, they relied on their partners at Independent Can Company in Belcamp, MD.
The first Curve package was introduced in 1996, with a green tinted can for the men's fragrance and a blue tinted can for the women's. The recent introduction of the Curve Crush line was designed to appeal to a younger audience than the cosmetic company's flagship Curve brand, and Independent Can supplied the hot pink and gray metal tins to house the Crush fragrances.
Paul McLaughlin, creative director at Liz Claiborne, explains the appeal of the tins as differentiating in more ways than just presenting a category-defying material. The bright fluorescent lighting in most department stores helps illuminate the shiny colors on the smooth metal, which also reflects "shadows" of nearby darker objects. McLaughlin believes that the tin has an inherently stronger appeal to a younger audience.
Independent Can was able to determine color schemes and develop new tooling in a very short period of time in order to meet Liz Claiborne's launch date of the Crush project. "Independent Can was selected as the vendor for this project based on their reputation for print quality and reliability," says Michelle Barreres, director of packaging at Liz Claiborne. "We both maintained a continuous line of communication every step of the way on this critical project. The results have been exactly what we expected."
The four-color offset printing process uses UV inks and a UV curing system. "Colors had to be created, then matched across all media," explains Neil DeFrancisco, senior sales representative at Independent Can. The can is only one part of a complete retail strategy that includes the perfume the can, the bottle itself, the nozzle tab, the protective insert, advertising, collateral, and gift boxes. Independent Can's technical team in lithography developed a several-stage process that involved hand-mixing the inks as well as curing and varnishing stages.
Liz Claiborne's expectations were also high for the Curve Wave seasonal line extension. In both projects, they confirmed color approval on press, trusting that Independent Can's production would match the quality of the samples they ran. The Curve Wave cans were run on a machine that is the first of its kind in metal lithography in the U.S. The Bauer & Kunzie Metal Star II printing press with "continuous grip" was able to achieve the tight registration on this six-color printing job.
The colors for the Curve Wave packages were inspired by the ingredients of each fragrance. The women's orange glow comes from the citrus emphasis and the men's green shimmer comes from the aquatic hints in the fragrance. DeFrancisco was well aware of the weight of brand expectation that came with the responsibility of extending the signature Curve brand to both the Crush and Wave lines. "The brand almost seems identified with the tin," DeFrancisco explains, ultimately very pleased with the results. "I think the men's colors are spectacular."
Independent Can Company
Ryan D. Huether
Vice President of Business Development
Originally Published by: http://www.packagedesignmag.com/content/liz-claiborne-trusts-independent-can-produce-pastel-hues-that-extend-their-curve-perfume-lin

Tuesday, July 31, 2012

Independent Can Company Captures Print Excellence Awards

Independent Can Company Captures Print Excellence Awards
July 26, 2012
Independent Can Company was again recognized for excellence in print quality by the International Metal Decorator’s Association (IMDA). The award was presented to Independent Can Company at their annual conference held this May. Each year the IMDA conducts a quality contest with entries from around the world, to recognize the skillful achievements of metal lithographers. Independent Can Company, for many consecutive years, has won the prestigious “Award of Excellence” and “Best of Category” in Specialty Packaging, as well as Signs and Displays.

The “Award of Excellence” for Specialty Packaging was presented to Independent Can Company for the Nestle Turtles® Limited Edition Holiday Tin. The Turtles® tin also earned a “Special Judges Award” from the Printing & Graphics Association Mid Atlantic (PGAMA) in March of this year. Independent Can was also presented the IMDA “Best of Category” for Signs and Displays with its printing of the “Fender Guitar” metal sign produced for Desperate Enterprises.

Over the past decade Independent Can has invested heavily in the latest printing equipment specifically designed for high definition printing on metal. The company has hired technical experts to direct this highly specialized print operation. “We are constantly looking for process improvements in order to meet the expectations of our customers,” said President and CEO, Rick Huether.

XXX
For more information contact Ryan D. Huether, Vice President of Business Development, Independent Can Company, 1300 Brass Mill Road, P.O. Box 370, Belcamp, MD 21017-0370, Phone: 410-272-0090, Fax: 410-273-7500, e-mail: Ryan@independentcan.com, web: www.independentcan.com.

Tuesday, January 31, 2012

The Emotion of Design

The Emotion of Design

What makes a good design?  Some designs can meet all of the right criteria and still miss the mark with the buying public.  Our company experienced this a few years ago when we picked a design called “Holiday Lights”.  It was colorful and charming. It had texture, motion and interest but it was not a top seller that we expected it to be.

Perhaps the snowman is missing an expression.  Images bring about emotional reactions. If it makes you feel warmed, interested, amused, or relaxed, you will want to look at it and keep it around.  One of our new designs, “Best Friends” by renowned artist, Terry Redlin has a very visual and emotional appeal.  When we see a man and his dog, in the most beautiful of settings, the image takes us there.

"Best Friends" by Terry Redlin, courtesy of Wild Wings


Then there is the issue of color. Very similar patterns can have a different appeal if the colors clash.  Colors that are seen together in nature are generally more appealing but some consumers are excited by things that appear to deliberately violate those norms in an effort to achieve the “wow” factor.  Having red berries on green holly could be boring to some when compared with hot pink berries on metallic citrine!   Another of our new designs, “Jeweltone Ornaments” uses purple,  blue, violet and green – not exactly Christmas colors.

Independent Can is excited about our new offering for 2012.   Check out our online catalog when you have a chance.

Http://www.westernspeciatly.com
909-923-6150
Independent Can Company 
2040 South Lynx Plact
Ontario, CA. 91761

Saturday, January 7, 2012

JOB OPENING: Operations Manager - Independent Can Company, Conneaut, OH

Operations Manager CONNEAUT, OHIO DIVISION Independent Can Company, a global familyowned manufacturing company, is seeking a qualified Operations Manager to join our Conneaut, Ohio Division. An engineering degree and background would be helpful. The successful candidate will report to the Vice President of Manufacturing and be responsible for directing and coordinating all activities concerning safety, human resources, administration, production, quality, maintenance, customer satisfaction and community activities for this division. The skills and qualify cations necessary for success in this position are mechanical aptitude, a demonstrated strong analytical ability, promoting process improvement, documentation skills, safety management, coaching, critical thinking and goal setting. The position requires an individual who must be able to interface in a professional manner with plant personnel, offi ce staff, customers and vendors. Finally, he/she must be a team player who has strong leadership, communication and organizational skills while understanding the Company Core Values and the importance of details, accuracy and follow-up. Equal Opportunity Employer ‚M/F/D/V‚ Drug-Free and Smoke-Free Workplace RESUMES WITHOUT COMPLETE SALARY HISTORY WILL NOT BE CONSIDERED Fax resume with complete salary history to: Human Resources Manager 410-272-6494 OR, email to hrdept@independentcan.com. To avoid spam fi lters, position title must be in subject line, or mail to P.O. Box 370, 1300 Brass Mill Road, Belcamp, Maryland 21017

http://www.westernspecialty.com

Sunday, November 6, 2011

How Sweet It Was

How Sweet It Was

The global, economic downturn has given us a different set of choices and reminded us of what is really important. With all of our technology, conveniences and instant access, our lives are more frenzied than ever. What usually suffers is the casual and spontaneous time with family and friends. Now, when planning our budget dollars, we may elect to have friends over for dinner rather than meeting at a restaurant and find that it is a more intimate, memorable experience. When cutting out the extras and the non-essentials, we rediscover the things that sustained us 50 years ago – the simple, wholesome things like books, board games and outdoor activities.

The popularity of gift cards made it possible for us to know nothing more about our friends and family then where they liked to shop or eat. When most of us picture the holiday celebrations from our childhood, it is filled with anticipation for that wished-for gift, followed by an expression of delight. Whether you were young or old, the thoughtful gift from the heart meant more than the cost of the item. Tightening of the purse strings also forces us to be more resourceful and creative.

Does the trend toward nostalgic and retro packaging reflect a longing for simpler times? This year, there has been a resurgence of interest in packaging for food gifts. Many major brands have gone the nostalgic, retro or commemorative route with their packaging. A specialty food gift in a collectible tin can be given for a family to share or as a corporate thank-you gift. The bakers, confectioners and the poppers have more mixes, flavors and colors than can be imagined. The supplier as well as the shopper has become more creative – in search of that “expression of delight.”


Independent Can Company
http://www.westernspecialty.com
909-923-6150


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Friday, October 14, 2011

GREEN PRODUCTS PRICE GAP DETERS CONSUMER?!?!

GREEN PRODUCTS PRICE GAP DETERS CONSUMERS! Would you pay a higher price if you knew that the product you were buying was made in an ECO FRIENDLY way? Would you pay a higher price if the packaging was 100% Recyclable or made from a large portion of recycled material?



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Wednesday, September 28, 2011

Can’t Judge a Book by its Cover? However, we all do it!

Can’t Judge a Book by its Cover?

We are not supposed to “judge a book by its cover”, but the truth is that we do. Without thinking about it, we assign a value to a product by the way that it is presented. This has lead to double and triple packaging, expensive foils, three-dimensional features and less recyclability. Some techniques are designed to catch the eye and some to make an item appear to be more substantial for the cost.

What began as food packaging during the 1800s, tins evolved to beautifully decorated commemorations. They became part of royal events in England, filled with biscuits or cakes. Even today, tins are keepsakes that remain in homes and establishments long after the original product is consumed.

Martha Stewart created a home design empire by taking ordinary, everyday items and events and making them special. Tin packaging does the same for your products. There is quite a difference between giving your loved one a paper box of chocolates and presenting a decorative tin in which to collect future love letters!


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Monday, August 29, 2011

A Decorative Tin “Homecoming”

Over the past 20 years it seemed to be a better deal to rely on overseas manufacturers for decorative tin packaging due low labor rates. The resulting cost difference was enough to offset the “unknowns”. Would quality and delivery expectations be met? Would there be invisible health or safety risks? Overseas exporters found ways address obstacles such as language barriers, time zone differences and inventory. The added costs of freight and additional time spend on logistics were addressed by using US brokers. Many brokers were simply logistics managers with no packaging expertise.

In recent years, the labor and transportation costs associated with imported packaging have escalated. Fluctuations in currency and a volatile political climate only add to the cost and delivery uncertainty. Warehousing can have its complications and risks. Product recalls of imported products from unaudited factories made national headlines.

Meanwhile back at home US manufacturers became more lean and efficient, adding significantly to their technological advancements. This not only increased thru-put and contained costs, but also improved quality. Companies that were financially sound, such as Independent Can, were able to invest and move forward. Advances in automation resulted in consistently repeatable, high quality results and better delivery time for customers.

What’s under the wrapper?


Metal Lithography
High Speed, Energy Efficient Coater

Our new coating line as arrived! It is the latest coating and oven system available. This line will be rated at 120 sheets per minute and the oven is reported to operate utilizing 20- 30% less energy than the older drying ovens while providing the cleanest exhaust. Corporate Governance and Corporate Social Responsibility by US businesses must run hand in hand. Generating less Co2 while also using less energy is good for everyone.

Competitive prices, quality and delivery certainty are just a few of the reasons that it makes more sense to Buy American. Needless to say, decorative tin business is “coming home”. Independent Can has been dedicated to manufacturing fine decorative metal packaging, as its primary focus, for more than 80 years.

For more information on the article above CONTACT US BY CLICKING HERE or call 909-923-6150



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Sunday, August 14, 2011

Infinite Recyclability, Not Just Extended Life

Just about everything claims recyclability these days. From your sandwich bag to the shortened plastic caps on your water bottle, every product claims to be “earth friendly”. Often the claim of recyclability means a life cycle extension, with the ultimate destination being a land fill. The resources and energy used to reclaim the material often offset the benefits and make the product more costly.

Steel packaging is the only product that can be separated from other waste by magnet. The process of recycling steel uses 60% less energy than making new from raw materials. Steel cans can be melted down and be made into a can again or show up as part of a building, bike, automobile and more. Steel is North America’s #1 most recycled product.

The Life Cycle of a Decorative Tin

Quick Facts About Steel Packaging:

Recycling steel uses 60% less energy than making new
Every can that you buy is at least 25% recycled steel (can be as much as 60%)
Steel can be easily separated from other waste with a magnet
There are more than 2,000 scrap steel processors in the US
Every 2,000 lbs. of recycled steel saves 2,500 lbs. of iron ore, 1400 lbs. of coal and 120 lbs of limestone
Each year, more steel is recycled than glass, paper, aluminum and plastic combined

Tins have been collected and displayed in homes and restaurants for decades. The decorative tin makes a package into a high end gift, while other products add layers of packaging to make them look more substantial. The foils and laminates added to paper packaging add to the look but dimish the recyclability.

For more information visit: http://www.westernspecialty.com/sustainability/

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Good Branding Means “No Reading”

Companies like Target have mastered sophistication as well as whimsy and their style is recognizable before you even read the name. Successful branding almost means “no reading”. Your “look” becomes your brand recognition. Nothing about Target’s advertising says “discount store”. It is what they say without saying it that makes them successful.

Packaging that is classified as “disposable” can also give the impression of “ordinary”. Changes to packaging can give an image boost to a long-standing favorite. People want something new but are sometimes skeptical about “new and improved”. They don’t want their favorite product to change.

Nestle Turtles Brand Retro and 60th Anniversary Tins

Taking that familiar look from a paper or plastic container to decorative tin gives the “fans” a collectable to refill with their favorite while also attracting the attention of new buyers. A gift could be an introduction for a product to a new consumer. A product in a package that gives a higher perceived value is more likely to be chosen.

Good branding satisfies more than one of the senses. Other forms of advertising may use music or catchy slogans. It’s not all about look. Tins have a tactile appeal but you only have about 5 seconds to make someone want to come over and pick it up! High-quality graphics on bright tin are the eye-catcher.


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Tuesday, July 19, 2011

Whats New At Independent Can Company - Summer 2011

Whats New At Independent Can Company - Summer 2011

Steady Improvement:

We are now halfway through 2011 and our business has steadily improved; returning more to pre-recession levels. Our improvements have been driven more by new projects that began in 2010 that are now showing steady results, while our traditional customers are slowly and cautiously returning to historical levels.

Those that have done the best are companies that have diversified their product offerings and invested in new processes and improvements. Doing only what has worked in the past will not work in the future.

I have just returned from a global meeting of the International Packaging Association (IPA) in Italy. Independent Can Company is one of the 15 members of this organization. The IPA membership is made up of independent can makers located around the world. There were a number of reports from all showing steady economic improvement globally. The key points of discussion were as follows:

o Consumer trends

o Alternative packaging

o Sustainability

o Product safety

o Value

o Investment

The season has begun:

2011 to date has been a good year and we are looking for this trend to continue. By of May 1st each year we begin to have strong indications as to what the gift-giving season will look like. At this time the major tin users begin to place printing orders for their fall requirements. From this data we are able to judge the fall activities by the printing backlog, and this year is shaping up to be a good year.

We want to thank those who have placed orders for their initial tin requirements and ask all customers to think and plan ahead for what you might need for the season. If we are aware of a potential needs we will be able to factor in your specific requirement, inform you of scheduling information and meet your critical dates.

On the tooling side:
This has been a very active first half of the year. With our normal overhaul schedule we have made extensive improvements in a number of areas although the tapered popcorn lines have had the most attention improving quality and automation.

We have two new can lines being established that will begin operations in the next 3-6 months. One line will automate a round can assembly that was semi-automatic and the second line is a new product offering which will open an entirely new market for Independent Can.

Lithography: Coating and Printing:

Over the past several years we have focused on becoming the most effective metal decorator in the United States. Currently we are the only company operating the latest continuous grip Metalstar II lines having a 6 color and 4 color line. The 6 color has a UV coater trailing the prints allowing one pass work for up to 6 colors.

This spring we installed the latest pre-press software allowing the fastest and most accurate art and plate development available.

Currently we are preparing for the arrival of a new coating line which will be the latest coating and oven system available. This line will be rated at 120 sheets per minute and the oven is reported to operate utilizing 20- 30% less energy than the older drying ovens while providing the cleanest exhaust. Corporate Governance and Corporate Social Responsibility must run hand in hand; generating less Co2 while also using less energy is good for everyone.

The new line should start up on or about November 1, 2011.

A global observation:

As many of our customers are aware we are one of the largest specialty tin manufacturers in the United States, although you may not know we are also one of the largest importers of decorative and specialty packaging from around the world (tins, plastic packaging and glass). We want to supply the packaging that our customers need whether we make it or source it for them, while acknowledging that an increasing percentage of our customer base is consistently asking for packaging “Made in America.”

Users of tins and other packaging from Asia and other low cost countries have recognized that costs are going up rapidly due to inflation along with the cost of logistics (moving the goods from Asia). We are proud to say that products once only competitive from overseas are now being competitively made here in the United States.

Thank you to all of our customers for your loyalty and for challenging us to be as good a supplier as we possibly can be.

Rick Huether

President and CEO

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Saturday, July 16, 2011

High Definition Printing on Metal

We are frequently asked, “How do you get the paint to stay on the tin?” The printing process that we use is called metal flat sheet lithography. The inks and coatings are bonded to a flat sheet of metal by chemical reaction with either heat or untraviolet curing. A protective varnish is applied to the entire sheet of metal at the end of the process. From there, the printed metal is cut or blanked in preparation for manufacturing the individual cans.

Although there are many ways to customize a tin besides labeling, lithography produces the best qualilty image. Annually there are contests to recognize the best in a little-known print category called “Metal Decorating”.

This year the International Metal Decorators Association recongnized Independent Can with the 2011 Award of Excellence, and 2011 Best of Category.


2011 Award of Excellence, International Metal Decorators Association

2011 Best of Category, International Metal Decorators Association

To learn more about Independent Can Company and our high def printing call us at 909-923-6150 or contact us by clicking here

 



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Wednesday, June 1, 2011

NASFT Summer Fancy Food Show - Washington DC

Independent Can Company is getting ready for the up coming Summer NASFT Fancy Food Show in Washington DC.   We are going to be showing many of our new Stock Designs as well as some of the newest shapes and sizes of tins available today.

We will also be showing our full line of PET Jars and Bottles, Plastic Containers, Metal Closures, and much much more.   If you are looking for a new package or just looking for an alternative to your current packaging you should take a few minutes and stop by booth 1107. Just ask for Ryan, Matt, or Joyce.

Ryan D. Huether
909-923-6150
INDEPENDENT CAN WEB SITE
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Friday, May 13, 2011

WHATS NEW - SPRING 2011

What’s New
May 2011

I must apologize to those that read my What’s New article for not making an update on a more timely basis. 2011 has been a very active year with a lot of projects, which is so refreshing when looking back over the past 2 years. I am happy to be able to report sales are up and the bottom line results have maintained an improving track.

We never thank that those around us enough, both coworkers and customers, for being a positive part of our overall business success. I want to thank all of our employees at Independent Can for their contribution and dedication and our customers for putting their faith in us as your supplier of value added packaging.

I am writing this article as I am flying back from Europe having attended a can manufacturers meeting (METPACK) where both the producers of cans from around the world and the equipment suppliers  met to review the global activities in can making. It was really interesting to learn that there has been significant recovery in metal packaging in every part of the world. The advances in the equipment for making cans continues to evolve, adding flexibility in the can shapes along with fast changeover, allowing consumers more options for buying uniquely formed metal containers.

The steel can also remains one of the only fully recyclable environmentally packages available in the world. Tin cans are 100% recyclable and once recycled they will come back for a new use without losing any of the original qualities. Steel is easily separated in the waste stream; consequently it does not end up in landfills.

As a supplier of specialty metal packaging we recognize the need to continually update and install the tools and equipment that will provide exciting new options for your products to be packaged. As we all know the consumer needs a visual and a tactile reason to ultimately select your product over the multitude of other food products on the store shelf. We are studying a number of technologies that will allow us to bring exciting new options to our customers.

Why do our customers buy from us or why do those looking for a package select a tin can from Independent Can? There are many complex answers to this question although the following became apparent to me while listening to presentations being made by the other can suppliers attending the meetings:

            Quality- We work every day to improve; not only the appearance but also the function of our tins.

            On time delivery- Your customers have time tables and needs and we take seriously our commitment to making you look good in your customers’ eyes.

            Honest Communications- We must keep you informed throughout the package development process as to the time table and the delivery plan.

            Value- You have options to select the best package for your product and we must be both competitive and responsive to your needs.

            Knowledgeable- We need to bring you solutions to your packaging problems.

            Consistency- You need to know that Independent Can will over the years will be on time every time with the proper results and solutions.

            Creativity- The retailer and the consumer are ever more demanding new solutions delivered faster and using environmentally friendly materials.

We recognize that we need to bring this all together so that you are able to grow your business with confidence.

How do we manage this in our company?  Every 3 years we undertake a long and serious study of our business; we call this strategic planning. We have just completed the process and have revised our Purpose Statement and our Vision Statement. We believe that our Mission Statement continues to be exactly who we are.

The Purpose:
To develop, design, manufacture and sell packaging and related products.  Meld the structure and design (physical or artistic) requirements to meet the customers’ expectations and enhance the customers Brand Development.

In the accomplishment of our task, the employees of Independent Can Company are the most important asset.  The express goal of the management is to provide a challenging, dynamic, innovative, demanding, and friendly environment.

Each employee of Independent Can Company is expected to show respect for all other employees of the company and commit to making Independent Can Company the best Company it can be.  Employees must set high standards for themselves and have the right to expect the same from their co-workers and management.

Mission Statement:

To Be The Best – Not The Biggest

If all members of the Independent Can Company team do the best job at their respective task each and every day then the following expectations should result:
Loyal Customers, Loyal Employees, Employee’s expectations fulfilled, Company growth, Job security, and Profits sufficient to meet reinvestment needs and a fair return for the shareholders

Vision Statement

To provide innovative and unique packaging solutions to our customers by providing exceptional service and value through our Manufacturing, Lithography and Distribution operations.

The revised statements above help guide all of our decisions. We must take into account all constituencies; customers, employees, suppliers and shareholders while being cognizant of our environmental responsibilities. If in managing the day to day business issues we have the best interest of all of these stakeholders then our business will be successful and thrive. We also expect all stakeholders to hold each of us accountable for these guidelines.

I addition to our corporate guideline we have Core Values that every member of the Independent Can team must abide by:

Core Values Established September 15 & 16, 1999*

Fair:                    Showing equity in decision making while being respectful of others; not arbitrary.

Flexible:              Exhibiting a willingness & ability to adapt to changing situations. Recognizing that our ability to make changes quickly is a competitive advantage.

Market, Customer and Improvement Driven: Accepting that it is the customer’s requirements that dictate what we do and getting better at our performance is not an option.

Dedicated:           Being committed to doing whatever it takes to get the job done well.

Responsible:        Accepting accountability for your actions and results; not making excuses.

Teamwork:           Commonality of goals, unity of thought and action; recognizing that a team is stronger than the sum of the individual parts.
* update March 2010

Thank you again for being a part of the Independent Can Company experience and we look forward to working with you for many years to come.

Independent Can Company

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